TCT 255x25.4x2.0mm Tungsten Carbide Saw Blade for Aluminum 1

TCT 255x25.4x2.0mm Tungsten Carbide Saw Blade for Aluminum 2

TCT 255x25.4x2.0mm Tungsten Carbide Saw Blade for Aluminum 3

TCT 255x25.4x2.0mm Tungsten Carbide Saw Blade for Aluminum 4

TCT 255x25.4x2.0mm Tungsten Carbide Saw Blade for Aluminum 5

TCT 255x25.4x2.0mm Tungsten Carbide Saw Blade for Aluminum 6

TCT 255x25.4x2.0mm Tungsten Carbide Saw Blade for Aluminum

TCT 255x25.4x2.0mm Tungsten Carbide Saw Blade for Aluminum is a 255 mm circular blade with a 25.4 mm bore and 2.0 mm thin kerf, tipped with durable tungsten carbide teeth. It’s made for fast, clean cuts in aluminum and other non-ferrous metals, giving low burrs and long life. Thin plate and sharp carbide tips reduce cutting force and finish quality for profiles, extrusions, and sheet.

Usage scenarios (about 3 sentences):

- Ideal for cutting aluminum window and door frames, extruded profiles, and tubing in fabrication shops and on construction sites.

- Great for precision trimming of aluminum sheet, HVAC ducts, and boat or vehicle aluminum panels in maintenance and repair work.

- Useful for DIY projects and metalworking hobbyists using table saws, miter saws, or chop saws—best used at recommended speeds and with proper clamps or supports.

Lead Time:

1-5000(pieces):8(days),5001-10000(pieces):45(days),>10000(pieces):To be negotiated(days)

Place of Origin:

China

Customization:

Customized logo (Min. Order: 500 sets),Customized packaging (Min. Order: 1000 sets),Graphic customization (Min. Order: 500 sets)

Samples:

$46.5/piece | Min. order : 1 piece

Shipping:

Support Sea freight

Payments:

L/C,D/A,D/P,T/T,Western Union,MoneyGram,OA

model number:

255x25.4x2.0x80T

brand name:

X&H

Inquiry

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DELIVERY TIME

15-25 Days

Quality Grade

Professional Grade

Usage

Machine Blade

Package

Inner Box + Outer Carton

Service

One-stop Service

MOQ

10 Pieces

Advantage

High Cost Performance

Color

Silver

Application

Aluminium

blade width

0.078in(0.20cm)

Shape

Circular Round Saw Blade

grade

Industrial

Saw Blade Size

255x25.4x2.0mm

finishing

White

place of origin

Shanghai, China

customized support

OEM, ODM, OBM

process type

High Frequency Welded, Laser welded

edge height

0.315in(8mm)

blade diameter

10in(25.40cm)

blade length

6 1/2 in

Number Of Teeth

teeth per inch

Other

arbor size

25.4mm

Cutting Thickness

0.025in(0.06cm)

warranty

3 Years

Precision Cutting, Premium Build

The TCT 255x25.4x2.0mm tungsten carbide thin saw blade delivers razor‑sharp, professional‑grade performance for Aluminum & Copper, reducing burrs and costly rework. Its thin 2.0mm kerf, BT tooth pattern, varnish finish and precision special-steel body provide low-vibration, high-accuracy cuts and consistent durability. Secure packaging, fast lead times and X&H's manufacturing expertise and technical support ensure quick delivery and minimized downtime.

Thin-Kerf Carbide Aluminum Saw

The TCT 255x25.4x2.0mm tungsten carbide saw blade combines tungsten carbide tips with a special-steel body, a 25.4 mm bore and a thin 2.0 mm kerf to deliver rigidity, heat resistance and minimal material loss. With a BT tooth pattern, selectable 60–120T tooth counts and varnish or custom finishing, its professional-grade construction provides long life, consistent high-speed performance and precision cuts as core and extended attributes. Designed for Aluminum & Copper and optimized for circular saws, the blade’s thin-body structure, balanced geometry and carbide-tipped teeth produce burr-free, high-precision cuts that boost productivity and reduce operating costs.

Precision Carbide Aluminum Blade

The TCT 255x25.4x2.0mm Tungsten Carbide Saw Blade is a thin, professional-grade circular saw blade with a tungsten carbide tip and a special-steel body, available in diameters from 255mm to 455mm and with a 2.0mm kerf. Engineered with BT tooth patterns and options of 60–120 teeth, varnish finishing and multiple bore sizes, this blade delivers precise, high-efficiency cutting performance for Aluminum & Copper on industrial and workshop saws. Handle with care due to its very sharp edge, and rely on X&H's manufacturing experience and technical support for customization and fast delivery.

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Precise, Fast, Durable Performance

Engineered from premium tungsten carbide in a precise 255x25.4x2.0mm TCT profile, this saw blade embodies our brand’s decades of tooling expertise and rigorous quality control to deliver reliable, long-lasting cutting performance. Optimized tooth geometry, anti-vibration design, and heat-resistant brazing provide clean, burr-free cuts at high speeds, making it an excellent choice for Aluminum & Copper with minimal heat buildup and extended tip life. Key features include micro-grain carbide tips, laser-cut stabilizer vents, and precision brazing; advantages are faster feed rates, reduced rework, improved chip evacuation, and lower total operating costs.

Material introduction

The TCT 255x25.4x2.0mm saw blade pairs ultra-hard tungsten carbide tips with a precision-engineered special steel body to deliver long-lasting edge retention and high abrasion resistance. Its 2.0mm kerf and thin blade profile reduce material waste and heat build-up, while varnish finishing enhances corrosion resistance for consistent performance. Designed for Aluminum & Copper, the blade’s BT tooth pattern and professional-grade construction ensure clean, burr-free cuts and reliable stability in circular saw applications.

◎ Tungsten Carbide Tips

◎ Precision BT Geometry

◎ Thin Kerf Design

FAQ

What materials and cutting tasks is the TCT 255x25.4x2.0mm tungsten carbide blade designed for?

This blade is made for non-ferrous metals, especially aluminum and aluminum alloys (extrusions, profiles, sheet, and bar). It works well for clean crosscuts, miter cuts, and ripping of aluminum sections. It is not intended for cutting hardened steel or ferrous metals unless the manufacturer specifically rates it for those materials.

Which machines and arbor setups are compatible with this 255x25.4x2.0mm blade?

The blade’s dimensions mean 255 mm (≈10") diameter, 25.4 mm (1") bore, and 2.0 mm kerf. It fits saws with a 25.4 mm arbor or saws using a bushing/adaptor to reduce the arbor to 25.4 mm. Typical compatible machines: dedicated non-ferrous circular saws, miter/chop saws for aluminum, table saws used for aluminum, and some cold/cross-cut saws. Always secure proper blade guards and verify the saw’s max RPM rating matches the blade’s stamped max RPM.

What spindle speed (RPM) and surface speed should I run for aluminum with this blade?

Aluminum prefers relatively high surface speed. Typical recommended cutting surface speeds (SFM) are about 3,000–5,000 ft/min for carbide-tipped blades on aluminum. Use RPM = (SFM × 3.82) / diameter(in). For a 255 mm (≈10.04") blade that gives an approximate RPM range of 1,140–1,900 RPM. Example: at 3,000 SFM ≈ 1,140 RPM; at 5,000 SFM ≈ 1,900 RPM. Always check the blade’s maximum RPM marking and the saw’s speed ranges first.

What feed rates and tooth choices give the best finish and productivity?

Feed per tooth (fz) for aluminum commonly ranges from about 0.03–0.15 mm/tooth depending on tooth geometry and material thickness. Higher fz yields faster cutting but rougher finish; lower fz gives a cleaner cut. Tooth count matters: higher-tooth blades (e.g., 80–120T on 255 mm) give smoother edges on thin-walled or sheet aluminum; medium/low tooth counts (e.g., 40–60T) suit thicker extrusions. Example: with a 60‑tooth blade at 1,500 RPM and fz = 0.08 mm/tooth, feed rate = RPM × Z × fz = 1,500 × 60 × 0.08 = 7,200 mm/min.

Do I need coolant or special chip control when cutting aluminum?

Yes — aluminum tends to gum and weld onto teeth if overheated. Use an appropriate cutting lubricant or mist coolant to reduce heat and prevent build-up, especially for long or continuous cuts. Ensure good chip evacuation (air blow-off, dust extraction or a chip fan) and clamp workpieces to avoid vibration. For very thin sections, backer supports reduce burrs and distortion. Clean pitch and chips from the blade frequently to maintain cut quality.

How should I maintain and handle this TCT blade for safety and long life?

Inspect for runout and damage before use (replace if teeth are chipped or segments cracked). Keep the blade clean of pitch and chips; use non-corrosive cleaners. TCT blades can be re-sharpened a limited number of times by a professional grinder — follow manufacturer guidance. Match flange size and torque to avoid wobble; store flat or hung to prevent warping. Always wear PPE (eye/face shield, hearing protection, gloves), use guards and riving knives where applicable, and never exceed the blade’s maximum RPM rating.

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