Cold Saw Blades Manufacturer
Cold Saw Blades
In ELEFANTE's blade range we also offer cold saw blades for cutting solid materials and thick-walled pipes for all kinds of steel, such as carbon steel and stainless steel, which are used for high precision metal circular saws, for high-efficiency cutting steel. Our engineers recommend keeping the right ratio between diameter and blade thickness. As for the number of teeth and the pitch, we normally suggest pitch 5 or 6 mm for thin-wall pipes and 7 or 8 pitch for bigger wall pipes. The plastic conditions of the material to cut influence the friction of the saw blades' parameters. Our technicians can suggest the right cutting speed and feed for the different applications. Moreover, the application of coatings on some saw blades can increase their hardness, efficiency, and lifespan.
Your benefits and customization
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Common Tooth Profile
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Cold Saw Blades for Metal
|
Ordinal |
Diameter |
Kerf |
Body |
Bore |
Teeth Number |
Tooth Pattern |
| 001 | 160 | 1.80 | 1.5/1.8 | 32 | 48 | BW |
| 002 | 200 | 2.00 | 1.7/2.0 | 32 | 54 | BW |
| 001 | 250 | 2.00 | 1.7/1.75 | 32 | 54/60/72/80/100 | BS |
| 002 | 285 | 2.00 | 1.7/1.75 | 32/40 | 60/72/80/100/120 | BS |
| 003 | 315 | 2.25 | 2.00 | 32/40 | 60/72/80/100/120 | BS |
| 004 | 360 | 2.60 | 2.25 | 40/50 | 60/72/80/100/120/140 | BS |
| 005 | 380 | 2.60 | 2.25 | 40/50 | 60/72/80/100/120/140 | BS |
| 006 | 425 | 2.70 | 2.25 | 50 | 60/72/80/100/120/140 | BS |
| 007 | 460 | 2.70 | 2.25 | 50 | 60/72/80/100/120/140 | BS |
| 008 | 560 | 3.00 | 2.25 | 40/50 | 60/72/80/100/120/140 | BS |
| 009 | 630 | 3.40 | 2.70 | 50/80 | 60/72/80/100/120/140 | BS |
Common Issues in Cold Saw Blades Usages
| Common Issues | Causes | Solutions |
| Burrs on the cut edge | Incorrect tooth profile or number of teeth | Re-grind the appropriate ones according to the material being cut. |
| Dull or broken teeth | Re-grind the saw blade. | |
| Unusual noise during sawing | The material being cut is not clamped tightly | Check the machine clamp. |
| Chips is attached to the teeth | Stop the machine to clean and check whether the number of cutting teeth is suitable. | |
| Dull or broken teeth | Re-grind the saw blade. | |
| Non-perpendicular cutting of the material | The feeding rack collides or shakes, and the positioning is inaccurate. Or the machine table is not calibrated properly during assembly | Regularly check the condition of the feeding rack and the positioning ruler. Calibrate the machine table to be level. |
| Using a saw blade with excessive run-out. | Store the saw blade upright to avoid deformation due to pressure, which can cause run-out. | |
| The material being cut is deformed or non-standard | High-quality materials should be considered. | |
| Excessive feed speed or incorrect number of teeth | Select the appropriate number of teeth and feed speed according to the material and wall thickness. | |
| Saw blade bursting or tooth breakage | The saw blade is not tightened | Check the flange and tighten the screws. |
| The material being cut is not clamped tightly | Check the machine clamp. | |
| Unstable feed speed of the saw blade | Use a manual pipe-cutting machine and ensure a uniform feed speed. | |
| The speed of saw blade rotation or feed is too high; excessive bite and overload. | For materials with high toughness, hardness, and large cross- sections, use a slower saw blade rotation speed and a moderate feed speed, which makes the saw blade less likely to burst and more durable. | |
| Dull teeth | Dull teeth increase the cutting load or cause the material being cut to loosen and rotate, which can tear the saw blade. So, you need to regrind the saw blade. | |
| Incorrect tooth profile or inappropriate number of teeth | Select different tooth profiles and numbers of teeth according to the actual situation. Do not use a single tooth profile or number of teeth for all materials. | |
| No or insufficient cutting oil | Check the machine clamp. | |
| Unusual shape or excessive length of the material being cut, causing it to shake easily | Make a special clamp for profiled materials. Fix and level the feeding and receiving racks. | |
| The material being cut is too hard or contains impurities | Choose high-quality materials. | |
| Note: The above notices is just for reference. Whether a saw blade performs well and has a long cutting life also depends on various factors such as the material being cut, the tightness of the clamp, the way the material is held, the quality of tooth grinding, the saw blade rotation speed, the feed speed, the cutting oil, and the quality of the pipe-cutting machine. The lifespan and efficiency of a cutting tool depend not only on the quality of the tool itself but also on its proper application. | ||
Cold Saw Blades for Steel Application Introduction
Cold saw blades for steel excel in ferrous metal cutting with minimal heat generation, preserving material properties and precision. ELEFANTE's solutions integrate high-speed steel substrates with carbide-tipped teeth, ideal for structural steel, automotive components, and stainless steel processing. The fine-tooth design (24-48 TPI) ensures burr-free cuts on I-beams and gears, while PVD TiN coating reduces friction for 304/316 stainless steel, maintaining surface roughness Ra ≤1.6μm. Engineered with anti-vibration flanges, they achieve ±0.1mm accuracy on 100mm-thick carbon steel, outperforming traditional saws by 30% in efficiency. Suitable for pipes up to 200mm, the helical tooth design enables smooth chip evacuation, meeting API standards for spark-free cutting in oil industry applications. With heat-dissipating grooves reducing temperatures by 40%, these blades balance durability and precision for heavy-duty steel fabrication.
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Notes
Selection of Cold Saw Blades:Choose the appropriate specifications and models of cold saw blades based on the type of metal material and cutting requirements.
Installation of Cold Saw Blades:Ensure the cold saw blade is correctly and securely installed onto the sawing machine. The blade must be firmly fixed to prevent wobbling or loosening. Adjust the installation according to the blade's requirements to maintain the proper cutting angle and quality.
Maintenance and Care:Regularly clean the cold saw blade during use, removing sawdust, cutting debris, and other residues to avoid affecting cutting performance and blade lifespan. Periodic grinding and repairs are also necessary to maintain the blade's sharpness and cutting efficiency.
Warm reminder
Operating Environment:Ensure the cutting workspace is well-ventilated to prevent the accumulation of debris and metal dust in the air. For humid or corrosive environments, select appropriate blade materials and lubricants to protect the cold saw blade from damage.
Proper Usage:Wear protective gear and control cutting speed, pressure, and angle to prevent overheating or blade damage.
Regular Inspection:Check the blade for signs of wear and replace damaged blades promptly to ensure cutting performance and safety.
Prevent Tooth Breakage:Match the saw blade to the cutting material and ensure compatibility with the machine's rotational speed parameters.
Safe Operation:Match the saw blade to the cutting material and ensure compatibility with the machine's rotational speed parameters.
Ready To Enhance Your Cutting Performance?
If you are looking for sawing tools and reliable solutions, please feel free to contact ELEFANTE TOOLS.
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